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Strategic partnership with LINEAS involves more than 1,000 freight trains per year.
Novelis is continuing its strategic partnership for its European rail logistics network with LINEAS, a European rail freight operator. In January 2026, the two companies signed a contract that will ensure the transport of aluminum ingots, coils and scrap by rail between Novelis’ European locations.
“In total, Novelis, in cooperation with LINEAS, moves over 1,000 trains per year across the rail network in Germany, ensuring freight transport between the company’s European production sites,” emphasizes Roland Leder, Vice President of Supply Chain for Novelis Europe. “Compared to road transport, rail transport is estimated to save approximately 78 percent of CO₂e emissions.”
Rail is the most important means of transport for material deliveries between Novelis’ European production sites, accounting for 95 percent of intercompany shipments. Due to weight restrictions for truck transport, long aluminum ingots weighing up to 25 tons from Novelis’ Nachterstedt, Germany, plant, which is the largest aluminum recycling/casting plant in Europe, are mainly transported by rail and sent for further processing to the company’s Alunorf joint venture plant in Neuss, Germany, one of the largest aluminum rolling plants in the world. The Novelis site in Göttingen, Germany, is the central hub for the company’s European rail logistics network, where trains are assembled to ensure optimal material distribution between all locations.
“Our long-standing cooperation with Novelis shows how rail freight can support large-scale industrial supply chains in a reliable and sustainable way,” says Alban François, COO at LINEAS. “We are proud to support Novelis’ European logistics network, ensuring efficient transport between its production sites.”
Novelis is contributing to the ambitious regeneration of Torre Seta, a prominent building in Milan undergoing full refurbishment following a severe fire in 2021. Designed by Studio Marco Piva, the project reflects a thoughtful approach to urban regeneration, combining technical precision, resilience and modern architectural expression.
Rather than demolishing the structure, the project team opted for a sustainable transformation that preserves the reinforced concrete core while introducing a highperformance, contemporary façade. Completion is expected around mid2026.
As part of this redevelopment, Novelis supplied 35 tons of aluminium made from 90% recycled content, produced at our plant in Pieve Emanuele plant in Italy. Delivered as Super Windy® coils, the material is engineered to meet demanding architectural requirements. Its excellent bending properties, durable coating elasticity and strong resistance to aggressive environmental agents make it particularly well suited for façade applications requiring longterm performance and visual consistency.
A key requirement for Torre Seta’s refurbishment is enhanced fire safety. The new façade features noncombustible aluminium panels classified A2s1, d0 according to EN 135011:2018, ensuring compliance with stringent European firesafety standards. In addition to their technical performance, the powdercoated and pressfolded aluminium panels deliver a distinctive architectural appearance that defines the building’s renewed identity within Milan’s evolving urban landscape.
Torre Seta is a perfect example of how aluminium can enable low-carbon urban regeneration. By combining fire safety, recyclability, and design flexibility, we help architects and developers create buildings with modern aesthetics that also meet today’s environmental and safety standards.”
– Laura Basile, Director Operations, Novelis Italy
Torre Seta demonstrates how existing structures can be transformed rather than replaced, turning a past critical event into an opportunity for regeneration. After the fire that affected the former building, resilience and material performance became central to our design approach. Working with Novelis’ low carbon, high recycled aluminium allowed us to combine sustainability with advanced façade engineering, ensuring durability, fire performance and long-term adaptability. Furthermore, the selection of powder-coated, folded aluminium panels for the façade, fully recyclable at the end of their life cycle, helps minimize the project’s environmental impact, ensuring greater sustainability over the long term. The result is an architectural skin that embodies environmental responsibility, technical precision and structural endurance.
– Project Manager Giuseppe Enea of Studio Marco Piva, the architectural firm that designed the new building.
The Torre Seta project demonstrates how low carbon aluminium solutions can support the development of resilient, sustainable cities, balancing safety, performance and architectural ambition.
Milestone achievement reflects Novelis’ strong commitment to operational excellence, industrial practices, and enhanced security across the aerospace supply chain
Novelis’ Koblenz plant has achieved Bronze status in the international Aero Excellence initiative. This recognition highlights the site’s continuous dedication to elevating production systems, strengthening environmental and security measures, and reinforcing the company’s long-standing pledge to the aerospace industry.
f.l.t.r.: Riccarda Weber, Michelle Haeger, Andre, Christina Tödheide, Sebastian Radwitz, Johannes Müllender, Marc von Gradowski, Michael Berula, Dirk Schoor, Mehmet Yasar, Andreas Bach, Alexander Ring, Jens von Dühren, Hartmut Holly, Sandra Umbscheiden.
“Achieving Bronze status in the Aero Excellence initiative is a testament to the dedication, expertise, and relentless pursuit of excellence of our entire Koblenz team. This recognition enhances our position as a reliable aerospace partner and our commitment to quality, sustainability, and operational excellence. We are proud of this achievement and look forward to progressing further on our Aero Excellence journey.”
– Johan Petry, Vice President, Sales & Marketing, Global Aerospace
Aero Excellence, established by leading European aerospace associations, provides a unified standard for evaluating industrial maturity and supply chain performance across the aerospace segment. The Bronze status certifies that the Koblenz plant has successfully completed a rigorous multistage assessment process, which includes a comprehensive self-assessment followed by an independent review conducted by certified assessors. Through the assessment process, the Koblenz site demonstrated that it meets foundational requirements across operational excellence, environmental stewardship, and secure digital infrastructure.
For decades, Novelis has been a trusted supplier of advanced, high-performance aluminium solutions for global aerospace customers. From wing structures to fuselage components, the company plays a pivotal role in shaping the next generation of lighter, more efficient aircraft. Achieving the Bronze designation affirms that Novelis’ Koblenz site not only meets the initiative’s stringent criteria but also embraces a culture of continuous improvement, one that strengthens long-term customer confidence.
A key step toward doubling aluminium recycling and preparing for the UK Deposit Return Scheme
Novelis Latchford has achieved a major milestone in its ambitious expansion project: the commissioning of new bag houses. This development marks a critical step toward doubling the site’s capacity to recycle used beverage cans (UBCs) and supporting the UK’s upcoming Deposit Return Scheme (DRS).
The $90 million investment announced last year is transforming Latchford into a state-of-the-art recycling hub. Once fully operational, the site will be able to process 100% of the aluminium cans collected under the future UK DRS, ensuring a truly local, circular aluminium economy.
The new bag houses are part of a broader upgrade that includes a dedicated dross house and advanced technologies for shredding, sorting, de-coating, and melting. Together, these enhancements will increase annual recycling capacity by 85 kilotonnes, reduce carbon emissions by more than 350,000 tonnes CO₂e per year across Novelis Europe, and deliver aluminium with even higher recycled content.
This milestone is not just about technology; it’s about impact. By strengthening the UK’s recycling infrastructure, Novelis is facilitating to keep valuable materials in the country, reduce reliance on imports, and support customers in reaching their sustainability goals.
The construction of the new dermatology and ophthalmology clinic and geriatric ward at Düsseldorf University Hospital is creating an architectural highlight in the German healthcare sector. Novelis is making a decisive contribution to the design of this forward-looking hospital building with its high-quality ff2® colored aluminium.
ff2® impresses with its quality, low weight, and durable surface
The project, designed by the renowned architectural firm PL Architekten, features a subtle white façade design. To create visual excitement nonetheless, the architects opted for a combination of two shades of white: ff2® “White Pearl” (metallic white) and ff2® “Traffic White” (solid white). Both variants were chosen with a low gloss level of 20 units to avoid glare and achieve a calm, elegant look.
ff2® is a 2-millimeter thick, coil-coated aluminium that impresses with low weight and durable coating. A total of around 45 tons of ff2® material was processed, assembled in the form of cassettes, and supplemented with perforated sheets.
Excellent color worlds, lower carbon footprint
“The combination of ff2® white metallic and plain white gives the building impressive depth and structure without losing the desired restraint,” says Jörg Pollmann, Sales Lead Paint & Heat Exchange, Novelis Europe. “We are delighted to contribute to this significant project, which sets new standards for modern hospital architecture.”
For maximum durability and consistent color quality, Novelis ff2® is surface-finished using high-quality HDCC coatings in a coil coating process. The newly developed HDCC (High Durable Coil-Coat) system offers improved quality compared to the PVDF coating system used previously. In addition, HDCC is fully REACH and RoHS compliant and free of PFAS. Compared to PVDF, HDCC has a 44% lower carbon footprint and offers a wider variety of colors and gloss levels. This makes it ideal for demanding exterior facade solutions. The coatings impress with their high resistance to UV radiation and environmental influences.
Setting new standards for sophisticated exterior facades
The 2-millimeter thick Novelis ff2® aluminium panel, with its AlMg3 alloy in H42 condition specially developed for facade applications, allows the same support spans and fastening distances as standard 3-millimeter thick AlMg1 alloys, but with significantly lower weight. ff2® also sets standards in terms of fire protection: Novelis colored aluminium ff2® received the best rating in the combustibility test with building material class A1.
Completion of the facade is scheduled for the first quarter of 2026. The facade installation was carried out by Prudens GmbH – Fassadentechnik, a company known throughout Germany for its expertise in high-quality metal and curtain walls.
The strategic investment is expected to increase the efficiency of material deliveries within Novelis’ European rail network and save CO2e emissions.
Novelis is investing around €43 million in the expansion of its rail logistics in Europe. With the purchase of 220 new Shimmns railcars, the company is consistently pursuing its sustainability strategy and the motto “rail instead of road.”
With a share of 95 percent, rail is the most important means of transportation for material deliveries between Novelis’ 10 European production facilities. The 220 new Shimmns wagons are flexible in use and enable the transport of aluminium coils, scrap, and aluminium ingots. They replace the previously rented wagons, which were only suitable for one type of material.
Another advantage of the newly purchased wagons is that the additional capacity will allow significantly more aluminium ingots to be transported by train in Germany from Novelis’ facility in Nachterstedt – Europe’s largest aluminium recycling plant – to Novelis’ Alunorf joint venture plant in Neuss – the world’s largest aluminium rolling mill. Some of these transports were previously carried out by truck due to a lack of train capacity. The changeover not only should save costs but also CO₂e: approximately 2,000 truck trips and thus 78 percent of CO₂e emissions can be avoided annually.
“With this investment, we are laying the foundation for even more efficient and environmentally friendly logistics,” explains “The new railcars are expected to increase our flexibility, optimize material flows, and enable better utilization of the trains. Thanks to built-in GPS trackers, we always know where each material delivery is currently located.”
The first 30 railcars have already been delivered to Novelis, with the remainder scheduled to be completed by September 2026. The supplier is On Rail Gesellschaft für Eisenbahnausrüstung und Zubehör mbH from Mettmann, Germany. The official handover of the first railcars took place on December 2, 2025, at the DUSS terminal in the Göttingen freight transport center.
Novelis is committed to the consistent decarbonization of its plants and processes through renewable energies, more efficient operating procedures, and sustainable logistics. The investment supports ‘Novelis 3×30’ – the company’s vision to advance aluminium as the material of choice with circular solutions. A key goal of ‘Novelis 3×30’ is to reduce CO₂e emissions per metric ton of flat-rolled Novelis aluminium to below 3 metric tons by the end of 2030.
Caption from left to right:Urs Günthör, Director of Logistics Novelis Europe, Mario Blenke, Managing Director On Rail, David Wittwer, Senior Manager Regional Category Sourcing Novelis Europe at the handover of the first railcars
Novelis has been honored with the 2025 German Ecodesign Award 2025 in the category “Product” for its pioneering prototype aluminum sheet made with 100% end-of-life vehicle scrap. This innovation marks a major milestone in sustainable automotive manufacturing and circular economy practices.
Pioneering circular automotive solutions
The award-winning prototype demonstrates that a car-to-car recycling loop is technically and economically feasible. The aluminum sheet is specifically engineered for exterior car body applications and sets a new benchmark in sustainable material innovation by exclusively utilizing aluminum sourced from end-of-life automotive scrap.
Today’s commercially available alloy Novelis Advanz® 6F – e170RC for outer skin applications contains at least 75% recycled content, sourced from a mix of pre-consumer vehicle manufacturing scrap and post-consumer aluminum from various end-of-life products.
“This award is a recognition of the vision and dedication of our team that made this innovation possible,” said Michael Hahne, VP Commercial, Novelis Europe. “We thank the jury of the German Ecodesign Award for this honor which will further motivate us to deliver more sustainable solutions to the market and strengthen collaboration across the recycling ecosystem.”
“The introduction of recycled aluminium has the potential to significantly reduce the automotive sector’s environmental footprint. The project provides an excellent example of implementing circular economy principles across the value chain and a strong impetus for further developing the European End-of-Life Vehicles Regulation,” said Siddharth Prakash, Head of Subdivision Circular Economy and Global Value Chains in the field of Sustainable Products and Material Flows at Öko-Institut, Freiburg and Jury Member of the German Ecodesign Award 2025.
Group Picture f.l.t.r.: Siddharth Prakash, Group Leader for Circular Economy & Global Value Chains at the Öko-Institut e.V. in Freiburg; Marcel Haefliger, Director Sales & Marketing Automotive Europe; Michael Hahne, Vice President, Commercial, Novelis Europe; Rita Schwarzelühr-Sutter, Parliamentary State Secretary to the Federal Minister for the Environment, Climate Protection, Nature Conservation, and Nuclear Safety.
Established Recycling Loops and High Material Efficiency
Novelis has strategically established and invested in closed loop recycling systems to bring automotive production scrap back into its products and prevent down-cycling. As part of its ambitious Novelis 3×30 sustainability strategy, the company is actively promoting a fully circular economy to establish product-to-product recycling for aluminum.
Up to 95% CO₂ savings through Aluminium Recycling
Recycling aluminum reduces energy consumption and CO₂ emissions by up to 95% compared to primary aluminum production. The introduction of highly recycled aluminum alloys therefore has the potential to significantly reduce the environmental footprint of the automotive industry.
About the German Ecodesign Award
The German Ecodesign Award is Germany’s highest state award for ecological design according to its organizers. It has been presented since 2012 by the Federal Ministry for the Environment and the German Environment Agency in cooperation with the International Design Center Berlin (IDZ). It honors pioneering products, services, and concepts that combine design and environmental responsibility in an innovative way.
The official award ceremony took place on December 1, 2025, in Berlin.
Copyright all Pictures: Sandra Kühnapfel © IDZ
Novelis and Fives have completed the revamping of three secondary aluminium melting furnaces at Novelis’ facility in Voerde, Germany. This joint project marks an important step forward in the decarbonization of industrial processes and highlights the shared commitment of both companies to sustainability and innovation.
In close collaboration, Novelis and Fives upgraded three existing melting furnaces at Novelis’ plant in Voerde, Germany, with Fives’ state-of-the-art North American® regenerative technology. The North American TwinBed® II burners, manufactured by Fives, are recognized for their energy efficiency, low emissions and robust design. From engineering and design to commissioning, the project was fully managed by Fives’ North American Combustion’s teams based in Bilbao, Spain.
The final furnace was commissioned recently, resulting in a carbon footprint reduction of over 40%, based on gas consumption compared to pre-upgrade levels measured in mid-2023 at the Voerde casthouse.
“Sustainability is at the core of Novelis’ business model,” said Emilio Braghi, Executive Vice President and President Novelis Europe. “With our company vision, Novelis 3×30, we’ve set ambitious goals to advance circularity and decarbonization by 2030. The upgrade of our three melting furnaces represents a practical advancement in reducing our environmental footprint and improving operational efficiency.”
“This project represents a new milestone in our long-standing collaboration with Novelis, which began nearly two decades ago,” added Pablo Arribalzaga, Managing Director for Europe at Fives North American Combustion. “We are proud to support Novelis’ sustainability journey with high-performance, low-emission combustion solutions tailored to their operations.”
This achievement further strengthens the partnership between Novelis and Fives in Germany, built over many years through a series of successful joint projects and a shared commitment to more sustainable and efficient industrial solutions.
In the heart of Chemnitz, this year’s European Capital of Culture, the Johanniskarree has emerged as a forward-looking building complex that unites urban diversity and modern architecture. Spread across nine levels, the project includes retail spaces, a health center, a training facility, a hotel, and residential units. It is a development that significantly shapes the urban evolution of the region.
As a global leader in sustainable aluminium solutions, Novelis is proud to have contributed to the façade design of this exceptional construction project. Large-format aluminium panels with a thickness of 3 millimeters were used for the ventilated curtain façade. These panels were made from billets with a guaranteed recycled content of at least 90%, including both pre-consumer and post-consumer material. The project exemplifies circular economy principles and the “Cradle to Cradle” approach that Novelis has consistently pursued for years.
“As a partner to the construction industry, we are committed to ensuring that our materials not only enable design freedom but also actively contribute to climate protection. Aluminium recycling saves 95% energy and emissions compared to primary aluminium,” emphasizes Jörg Pollmann, Sales Lead Specialties, Novelis Europe.
Pictures: SCHRAG Fassaden GmbH
Novelis HRC57S®, anodized aluminium, was used for the facade design of the Johanniskarree, serving as the basis for the powder coating in this project. HRC57S® provides an outstanding AlMg1 quality for decorative batch anodizing with superior bending and non-combustible properties. Approximately 75 tonnes of aluminium were installed across an area of around 3,500 square meters, contributing significantly to the building’s elegant appearance.
Together with bhss Architekten from Leipzig, SCHRAG Fassaden GmbH developed the distinctive geometry of this curtain façade and translated the architecture into a 3D model for detailed planning and installation. Both the substructure of the bolt-hung façade and the production of the parametrically folded cassettes were carried out at SCHRAG Fassaden’s Chemnitz facility. The result is an elegant, almost timeless façade that impresses not only with its design but also highlights the performance of sustainable aluminium products.
For Novelis, this project is a prime example of how aesthetics, functionality, and sustainability can be successfully combined. The aluminium solutions used demonstrate how resource-efficient construction and sophisticated architecture can go hand in hand.
The Johanniskarree stands as a visible symbol of the potential of sustainable building concepts. With its materials, Novelis helps shape the development of this project and leaves a lasting mark on the cityscape of Chemnitz.
For more Information also read: Heinze Architekten-Newsletter KW 45/2025 here.
Novelis Inc. is driven by its purpose of shaping a sustainable world together. We are a global leader in the production of innovative aluminium products and solutions and the world’s largest recycler of aluminium. Our ambition is to be the leading provider of low-carbon, sustainable aluminium solutions and to achieve a fully circular economy by partnering with our suppliers, as well as our customers in the aerospace, automotive, beverage can and specialties industries throughout North America, Europe, Asia and South America. Novelis had net sales of $17.1 billion in the fiscal year 2025. Novelis is a subsidiary of Hindalco Industries Limited, an industry leader in aluminium and copper, and the metals flagship company of the Aditya Birla Group, a multinational conglomerate based in Mumbai. For more information, visit novelis.com.
At Novelis Inc., our purpose is clear: shaping a sustainable world together. As the global leader in sustainable aluminium production and the world’s largest recycler of aluminum, we are committed to driving progress toward a fully circular economy. This ambition is realized through close collaboration with our partners and customers across industries from aerospace and automotive to beverage cans and specialty products across North America, Europe, Asia, and South America.
A recent milestone in our industrial decarbonization journey was achieved at our flagship plant in Sierre, Switzerland, through our partnership with ABB to modernize infrastructure while responsibly managing end-of-life assets. This holistic approach combining equipment and automation upgrades with recycling of obsolete assets delivered both environmental and economic benefits, reinforcing Novelis commitment to innovation and circularity.
Operating around the clock, the fully integrated facility processes approximately 250,000 tons of aluminium annually to meet the growing demand for more light-weight vehicles in the automotive industry. To increase productivity and enhance operational efficiency, we upgraded together with ABB the cold rolling mill’s automation system and powertrain, which produces aluminium coils for car body outer skins.
The project involved replacing obsolete DC motors and large transformers originally installed in the early 1980s. These heavy components required careful handling and responsible recycling as an essential part of the project. ABB’s ability to deliver an end-to-end solution, including transportation and recycling, was a decisive factor in our partnership. The new setup, featuring ABB’s ACS6080 drive and AMZ synchronous motors, improves energy efficiency, speed control, and performance helping future proof our operations.
“At Novelis Sierre, we are very proud to be at the forefront of sustainable aluminium solutions. By partnering with ABB, and future-proofing our assets, we are supporting our overall ‘3×30’ vision ,” explains Serge Gaudin, Director Automotive Operations, Sierre and Nachterstedt, Novelis Europe. “By combining advanced innovation with our deep expertise, we are increasing our energy efficiency, reducing our maintenance costs and enhancing the reliability of our operations. This approach allows us to accelerate our decarbonization roadmap and continue our circular journey – both critical goals for Novelis.”
ABB Motion’s Take-Back and Recycling Program ensured responsible handling of these legacy components. This program transforms obsolete motors and drives into value. It does so by offering voucher credits, easing compliance with sustainability regulations and driving material recovery. It supports our circular economy ambitions by ensuring that no waste goes to landfill and that recyclable materials up to 99.4% of motor components are returned to the economy.
A key enabler was ABB’s collaboration with Thommen Group, whose nearby recycling facility minimized transport emissions and costs. Advanced processes at Thommen’s Bex site ensured high recovery yields, with even non-recyclable insulation converted into energy.
This initiative aligns with Novelis’ commitment to low-carbon aluminium and closed-loop recycling. It also delivered clear environmental, economic, and operational benefits reinforcing circularity as a strategic advantage.
Learn more about ABB Motion Take-Back and Recycling Program here.
ABB is a global technology leader in electrification and automation, enabling a more sustainable and resource-efficient future. By connecting its engineering and digitalization expertise, ABB helps industries run at high performance, while becoming more efficient, productive and sustainable so they outperform. At ABB, we call this ‘Engineered to Outrun’. The company has over 140 years of history and around 110,000 employees worldwide. ABB’s shares are listed on the SIX Swiss Exchange (ABBN) and Nasdaq Stockholm (ABB). www.abb.com
Rooted in Switzerland, the Thommen Group is one of Europe’s leading recycling companies. With its three strong brands, Thommen, Metallum, and Immark, it offers complete recycling solutions for industry, commerce, and municipalities. With over 30 locations in five countries, the Thommen Group has a global footprint, acting as a key player in the circular economy. As a producer of high-quality recycled raw materials, the Thommen Group creates and conserves resources and empowers Circularity.