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Home > Oswego, New York
Novelis now expects to restart its hot mill in Oswego by the end of December 2025. This is an acceleration of our previously anticipated timing of Q1CY26.
We are dedicating the full strength of our resources to recovery and working 24/7 to restore the hot mill and repair the building. We have made considerable progress over the past few weeks, which has allowed us to accelerate our timing.
We regret the impact this is having on our customers, and we are continuing to take steps to minimize the impact on their operations.
Recovery Progress – Hot Mill We continue to increase safe access to the hot mill, which has allowed us to better evaluate damage to the equipment. All motors from the hot mill are being inspected and will be reinstalled and tested after any needed repairs.
A large-scale scaffolding project was constructed to facilitate removal and assessment of the hot mill’s major electrical components.
Novelis Procurement teams are working with extreme urgency to order and receive parts needed to repair the mill. Of the 2,455 uniquely affected hot mill parts, approximately 1,900 are already on hand. The others are being ordered and received on-site.
Recovery Progress – Roof/Building Work to repair the roof and adjacent structural damage began on October 8. Leading up to this, all ductwork was removed, and a 500-ton crane was brought onsite. Additionally, stadium lighting was brought onsite to allow roof repair and rebuild work to take place 24/7.
On Wednesday, October 22, we began installing new trusses (see photos) for the portion of the roof that is being rebuilt, which is about 40,000 square feet, out of a total roof surface of nearly 1.5 million square feet.
All of the water that was used to put out the fire, which was nearly 5 million gallons, has been removed from the facility.
Basements are 85% cleaned and accessible; large-scale cleaning continues throughout the plant zone-by-zone.
Plant Operations We recently restored power to the Recycling/Ingot Casting area of the plant. As of today, the following production areas are operational: Recycling/Ingot Casting, Cold Mill, Finishing.
A small fire occurred during roof repair work at Novelis’ Oswego, NY, plant on October 10 just after midnight, but was quickly extinguished. Nobody was injured and work on the roof continued after the fire was extinguished. The incident was minor and will not affect the recovery timing for hot mill operations, which is expected in early Q1 CY 2026.
We are urgently taking steps to minimize the impact of the recent fire at our Oswego facility on our customers.
We have activated Novelis’ global network of plants and are also partnering with industry peers to source material in order to help mitigate the gap in supply.
At the same time, we are working around the clock to restore the Oswego facility’s hot mill. Based on what we know today, we expect the hot mill to be back in operation in early Q1 of calendar year 2026.
Around 10:00 p.m. on Tuesday, September 16, a fire broke out at our Oswego plant.
Fortunately, no injuries resulted from the fire or the efforts to put it out, which was mainly complete around 2:00 a.m. on the 17th.
Damage from the fire was localized to the hot mill area but other production centers were temporarily impacted due to various reasons, mainly water.
The Cold Mill and Finishing areas are back online and operational, while power is being restored to the Remelt/Recycle area, which is expected to restart soon.
Structural damage from the fire is limiting our ability to fully assess the Hot Mill equipment at this time. Work to stabilize the structure in order to gain access to the hot mill is near final.
Recovery of the Hot Mill is expected in Q1 of calendar 2026.
We are coordinating with Novelis plants worldwide to source material and minimize customer interruptions as much as possible. The cause of the fire is still being investigated.
Our team will be working around the clock to restore the plant to full operation as safely and quickly as possible.