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Aluminum that elevates every drive

Novelis enables automakers to build lighter, safer and more sustainable passenger vehicles, improving fuel efficiency and extending EV range.

Our advanced aluminum automotive solutions combine Class‑A exterior quality with high recycled content through manufacturing excellence. From structural components to low carbon aluminum body panels, we are deeply committed to close collaboration with our customers to develop high-performance solutions tailored to their unique needs. Supporting global decarbonization goals and next-generation mobility, Novelis aluminum is featured in 315+ car models worldwide.

Applications

Closure panels & Hang‑on Parts

Hoods, doors and tailgates leveraging lightweight strength and excellent formability in premium surface quality.

Body‑in‑White & Crash Management

Structural frames and crash‑energy components enable substantial weight savings and predictable deformation for safety.

EV-Ready Solutions

Advanced alloys engineered for battery enclosures, including bottom and top cover, battery frames and cooling systems.

Discover where aluminum makes the difference

Select a component to see it highlighted on the vehicle.

Passenger Vehicles

Closure Panels

  • Hood
  • Doors
  • Decklid
  • Roof

Structural Panels

  • A pillar, inner and outer
  • B pillar, inner and outer
  • C pillar
  • Front headers
  • Cross members
  • Front crash members
  • Floor panel

Battery system

  • Bottom cover
  • Top cover
  • Cooling plate
  • Battery frame
  • Cell inner

Key Benefits

Light-weighting for efficiency

Aluminum significantly reduces vehicle mass, which is critical for fuel economy and EV range.

Safety and performance

Aluminum absorbs ~2× more crash energy than steel, protecting passengers and EV battery packs.

Circularity at scale

Proven closed‑loop recycling systems and high‑recycled content alloys with post-consumer scrap minimize environmental impact.

Leadership in recycling ecosystems

Strategic investments and partnerships to enable car‑to‑car circularity.

Customer-driven innovation

Our network of Customer Solution Centers accelerates collaborative innovation with automakers, for next generation vehicle design.

  • Reverse Engineering to develop new products that enhance OEM value
  • Alumineering Solutions that showcase the value of Novelis sheet aluminum products compared to other materials
  • Enabling Technologies to eliminate solution implementation roadblocks and launch ideas into series production
  • Co-Engineering to adapt generic solutions to specific OEM vehicles
  • Prototype Material to prove out concepts, create cost models, and supply validation builds

Ready to drive innovation?

Advancing Sustainability

As the world’s largest recycler of aluminum, Novelis leverages aluminum’s unique properties to deliver sustainable solutions that help automakers appeal to consumers and meet government regulations – all while reducing environmental impact and driving cost efficiencies.

Closed-Loop Recycling

Value Through Sustainability

Automotive Products